Showing posts with label Anecdotes. Show all posts
Showing posts with label Anecdotes. Show all posts

Wednesday, February 19, 2020

Life is Full of Ups & Downs - Part 16.

OFF THE TOOLS and INTO THE DRAWING OFFICE
Although I continued in the field until 1966 I don't have memories of any notable events which I experienced before joining the Drawing Office in 1966/67.
I recall John Howell losing several fingers in an accident at Grace Blg when his hand was dragged into a sheave - and his fingers were miraculously reattached by microsurgery at, I think, Sydney Hospital in Macquarie Street.
But I am unsure of whether that occurred before I finished field work or after. Not that it matters - I'm just trying to pin down the chronology.

I can thank Clive for "inviting" me to join the Engineering mob - I do remember that several times he gave me some basic instructions in adjusting hydraulic lifts and maybe he saw some potential there, sufficient anyway that I became an Electrical Detail draughtsman, joining an existing bunch of misfits of the likes of Martin Seturins, John Gray, John Goulder, Robert Deahm, Bert Fisher, Michael Yarrington, Morrie Herring, Tom Yip and Jan O'Flanagan - all overseen by Warren and Clive.

I thoroughly enjoyed my time in the DO, right up to the day that Arnold's closed its doors.
There wasn't a day went past that we didn't have a good belly laugh about something or other and yet we were, at one point, working six days a week - Saturday overtime had become a standard. Maybe it was when we were doing a lot of work for Otis.

Lunchtimes were interesting: there'd usually be a game of poker or pontoon taking place at least a couple of times a week. They became serious enough for someone to buy a copy of Hoyles Rules!
L to R: Martin, John, Bob, Tom Yip, Warren, Clive (back to camera)
John and Bob referring to Hoyles
Out in the lunchroom someone set up the old boardroom table-top as an ad hoc ping-pong table and serious competitions were often held. There was a severe crack running along the table and everyone always tried to get the ball to hit that because it would bounce in any direction at complete random, making it very challenging to return over the "net" (a piece of board).

Remember a mechanic (welder?) down in the welding shop by the name of Jack Carey?
He was a bit of a grump most times.
Either Geoff Neville or Mr. Gregory was showing a potential customer (may already have been a client) through the works one day and took him through the DO and down the back stairs, encountering Jack at his workbench. Geoff (or Mr. Gregory) asked Jack what he was making or doing or whatever and the reply was "Fixing up another drawing office ***k up!".
The Engineering department wasn't one of Jack's favourites!

In summer it was bloody hot in that office under the corrugated-iron roof, with no insulation and no proper ceiling. Quite the reverse in winter, when we'd freeze our bums off. A full ceiling was installed at some point and Mr. Gregory okayed the installation of some fan heaters, which were fixed to a couple of the timber columns. They didn't do very much but provided some air circulation in summer and a modicum of warmth - for those close by - in winter.
One of those fan heaters is sticking out on the left


The windows on the western side of the 'office had metal louvres fitted on the external wall, which also helped in keeping the temperature down a bit. I remember the day (in 1975) when Michael Heath came in for an interview, fresh from England. I was in shorts, long socks and a polo-shirt, sweat pouring off me and in walks Mike in a bloody suit and tie. He looked like a boiled lobster!
The temperature in the office was pushing 90 degrees F - possibly higher.
When at the drawing board you had to wipe the sweat off your forehead before it dripped onto the tracing paper (we didn't always use the new plastic microfilm) otherwise every drop would create a bubble which couldn't be flattened out.
Michael got the job and within a week of his commencement he became an Aussie - shorts from that day on!

More to follow.

Sunday, December 23, 2018

Life is Full of Ups & Downs - Part 15

Very recently I had an email from Frank Freson, the "mysterious Frank" to whom I referred in episode 13 of this occasional series.
In his email Frank was able to tell the true story of what happened that day back in the mists of time and also offered to provide me with some information and anecdotal input about his days (two years as an apprentice) on the tools with Arnold Elevators.

As a preface to those reminiscences, the following is a potted history of Frank's career after he left Arnolds. The words are his and I've just edited the length where necessary.
===========================================================================
 After breaking up my apprenticeship, and moving out on my own, I did a couple of different jobs until I decided to go back to electrical work, because I already had some training and experience in that field.
I got a break with a contractor in Bondi as an unlicensed electrical mechanic and after a few years had gained enough experience to apply for a job as a leading hand which then lead to a foreman's position (still unlicensed) on a 200-men army barrack in Randwick.

At that point I was now in charge of licensed electricians and that's when I said to myself "If they can get a license, so can I", so I studied and sat for the license examination.

I had some good breaks in my career and was given the opportunity to learn more than my fair share (estimating, switch-gear, substations, mining and heavy industrial).
I soon got into contract management and administration, electrical designs, and travelled a fair bit.

I moved to Belgium in 1989 and picked up a job as the assistant project coordinator for a Traffic Control and Surveillance System (TCSS) in a road tunnel project the company had in Hong Kong, their contract was for the engineering design,  the supply of material and equipment, test & commission
In 1991 I was sent with a team to test & commission the job, it was scheduled to take 6 weeks, it took longer than 3 months. Before long they made me the local contract manager and I ended up staying in Hong Kong for 2 years.

I ended up meeting my wife and came back to Brisbane after 2 years.

Then came the mining crash - I was with an engineering consulting group and in my final role as a discipline lead on a project for the Ranger uranium mine. I had joined them as No. 39 in a business unit and when I was the last of 9 I had the choice of taking unpaid leave for a year, or move on.

So I retired instead.
=================================================================================

What follows is a collection of Frank's memories of working for two years with Arnold's.
Many thanks, Frank, for providing me with these recollections and I invite anyone who would like to add to "Life is Full of Ups & Downs" to just email me the stories.


Now read on.......... 

I owe a lot to Brian Baxter because he was a good teacher and he certainly piqued my interest in control circuits which proved to be invaluable in later years.

To this day I never forgot the terminal markings in the lift control circuit (at least I “think” that I remember): DC, DC1, DC2, SS, SB.
If the grey matter still works DC was the feed off the rectifier heading down to the first set of door-locks which came back on DC1 before heading back down to the second set of door-locks and coming back on SS. From SS it then went off to the car safeties (stop button, trap door switch, slack rope switch, roof top isolator, and the safety gear) and came back to SB. In those days the ‘terminal’ were simply brass screws through the insulated panel, we didn’t have those fancy modern terminals that comes in all shapes and sizes then.
I must admit that during those early days of working mostly on DC controlled systems I was under the impression that everything had a + & - polarity until the day I ended up in an awkward position when I was in the office and had to refit the fluorescent tubes in the foreman’s office that had just been painted.

Seeing 2 pins at each end of the tube I asked the foreman which one had to go in first, he replied “The one with the green dot”; needless to say I couldn’t find one and everybody had a laugh at my expenses.

Grace Building.
I remember few things about that project such as marble being used for the control panels [I think it was slate, Frank. BK] and seeing an arc between 2 contacts that was slowly eroding the marble away until we knocked off the main circuit breaker.

I also remember twisting the strands of a bare earth wire with the old ‘egg-beater’ to make the wire stiffer so it could be used as a ‘snake’ and pushed through conduits. The pub across the road was a popular stop for lunches but apprentices were generally too young to be there so we had to make do with a milkshake and a pie from the place next door.

A memorable event that came out of the old memories was seeing a lift that had just pulled up at a landing where we were working on another one and hearing that they couldn’t get it started again; no worries I’ll go up to the motor room and check.
As I entered the lift motor room I saw one of the main circuit breaker on the wall was open and not seeing anybody in the room (everyone was working around the building) I thought it had tripped and switched it back on. That’s when I heard somebody yell out from the corner of the room.

I forget who it was and but it could have been Clive (?) with somebody else being shown something near a motor; they had taken upon themselves to disable the lift for a few moments without telling anybody else or using our “Out of service cards” that we use to place outside a lift and at each landing to let the public know.

Every got a major scare, no one got hurt and I got yelled at for turning the circuit breaker back on without first checking around, realising that I could have killed or seriously hurt someone I also yelled back that they should not have done what they did without letting somebody know. I was never dragged over the coals over that incident or remember hearing anything else about it.

The Haunted Lift?
A building where we did some regular maintenance was 10-odd floors high and probably located in Wentworth Street [Avenue. BK], but being such a long time ago its location is a bit vague. I remember the floor-level controller being a modern one for those days, it consisted of rows of limit switches for each floor that were actuated by cams as a small panel, driven through a reduction gearbox to move up and down in line with the lift car, passed by those switches.

Part of our inspection was to ride inside the lift to confirm it stopped level with the landing and we usually did this on the way out before going to our next job.

One morning we entered the lift on the top floor, pressed the buttons for each floor, confirmed they were all lit up, and down we went; 10-9-8-7-6-4-. What? Did we just miss 5? The lift continued on, 3-2-1-G and then headed back to 5 where it stopped. We repeated the test and this time there were no more glitches in the matrix.

I could have been with Dave or Brian at the time but he headed back to the lift motor room where he checked everything on that floor controller without finding a fault or a cause for missing that floor. It never happened again.

A Sweet Sticky Job.
An old lift was located in a factory that made those little single serve, square shaped, sugar pack that you could get with your tea or coffee, and the whole place was covered in sugar dust, including the top of the lift car
Each time we turned the inspection light on top of car it would burn a layer of sugar powder if we didn’t dust it down first but even then there was still the smell of burnt sugar in the air.

Our hands, clothes, and tools would always end up being sticky with sugar and had to be cleaned up after each visit. After going there a few times it wasn't one of my favourite job but I didn’t need to worry for very long because on our next visit we discovered the building had been destroyed by fire. I don’t know the official cause of that fire but with that sugar powder covering everything it’s not hard to imagine that it was an accident waiting to happen.

[That building was Industrial Sugar Mills and was located in Surry Hills.
I also can remember with shudders what it was like working there; in summer when you sweated you walked out feeling like a large serving of fairy-floss!!. BK]

Tomasetti House.
I’m not 100% sure if that was the name of a particular building where we rewired the door locks while the lift was being re-roped but after reading the blog it sounds like that it probably was that building.
I remember that we were being held up and couldn't start wiring the locks because the lift was held near the top floor by its safety gear when they took the old ropes off.

At the time the bottom lift door was open to give access to the bottom of the well and I came up with the idea that I could climb up in the lift shaft and release the catch as I went past so we could open the doors and start our job.

Imagine suggesting or doing something like that today?

Well, rules were vastly different then and even thought it sounds dangerous we never did something that we couldn’t do safely; so off I went up the lift shaft, and released the latch while somebody else opened the door. As I moved up to the next one I’d say “See you on the next floor.”

Set Up?
There was an old lift from another company with a totally different design than anything we had, and Arnold had been given a contract for regular maintenance.
It had a unique floor levelling system consisting of metal tape, with perforations through the tape to represent each floor, and that tape was attached to the bottom and top of the lift in a single loop and guided by a sheave in the lift well and one in the lift motor room. The actual controller was an electronic assembly using a light source and photo-electric cell in a glass tube (like the old valve used in radios and televisions) and an amplifier (again using valves) to drive a relay. The photocell would only be activated when the light shone through one of the holes in the metal tape as it looped up and down with the lift motion.

One morning we were inside the lift motor room for the regular maintenance and as the lift ran we heard a loud squeak as we caught a glimpse of a rat that had been hanging on the tape flying through the sheave. We searched the lift well but never found it.

About a week later Brian came back from making one of his daily calls to pick up our next job and said we had 2 jobs to do, the first was to deliver a message and the second was to go to this site and find out why the lift wasn’t working, and then asked me which one I would like.

I asked if he trusted me with the breakdown and he replied yes because he had taught me everything he knew about that lift. I grabbed his tool-bag and proceeded to the job where upon arriving and seeing the lift operating I said to myself ‘Great, an intermittent fault’ and called the caretaker. The first thing the caretaker mentioned about the problem was an awful smell inside the lift, and that’s when I remember that rat.

It was in the liftwell, dead as a doorknob and smelling like a dead rat. Cleaning it up was not what I expected and never discovered if Brian set me up or not.

Electrocuted!
One day as we phoned in for our next job (I can’t remember if I was with was Brian or Dave) we were told that a man had been electrocuted in a lift and they couldn’t get him out; we got the address and rushed over even running up the street. When we entered the building we found the lift was near the top floor so off we ran up the stairs; being the youngest I got there before the tradesman and discovered a gentlemen sitting on a chair inside the lift, looking quite normal.

We asked him what was wrong and he said he received an electric shock when he tried to open the external door. Looking at the door handle we immediately realised that it was a type that should never be live because it was a mechanical lock, not an electric one.

Not taking any chances we tested first and then opened the door to let him out. We inspected the equipment in the lift shaft to make sure there was nothing unexpected and came to a conclusion that static electricity was the only thing that shocked him.

The Vaseline.
That particular building is also one where we installed new trailing cables and, being an old boy scout, I always end up with the job of wrapping the loop of cable under the car with twine, to hold the trailing cables in place. We also used Vaseline to ease the cable through tight spots and the jar was always at the wrong end of the well when you needed it.

I wonder what people working in the building were thinking when they heard us yelling inside the lift shaft “Where’s the Vaseline”, “Pass me the Vaseline!”. Of course we just acted like children!

The Striped Paint.
Again I forget the site or who was involved but I remember that we had to replace some floor boards in the motor room and do some general upgrade work including repainting the equipment in that “Arnold green” colour.
As you came up into the motor room there was also a low beam where it was easy to hit your head on the way in, so a decision was made to paint it with broad stripes to make it stand out. The tradesman gave money to one of the apprentices and sent him out to buy a few things including a tin of white and black stripe paint.

That *apprentice was away for ages and he finally came back with a tin of white and another tin of black paint; as he handed them to the tradesman he said that he had walked all over the city and couldn’t find any but in the last shop the salesman said he could take those 2 tins and mix his own on site.

The truth is that he quickly wised up and just did a bit of window shopping to pass the time and make it look as if he had been walking all over town to find that special paint!
*So who was the apprentice, Frank?! Hmmm?!


Tuesday, September 26, 2017

Life is Full of Ups & Downs - Part 14

ON REPAIRS

Cleeco Shirts

In the area shown in the above photo (click it for full-size), just off Broadway, in Mountain Street near the Grace Bros emporium, was a small three-story building which housed Cleeco Shirts.

We were doing major repair or modernisation work which entailed working in the pit, digging old brickwork out, because I recall using a Kango electric jackhammer......something like this:-

George Farham was the fitter but I can't remember who else was there....Dave Rutter possibly.

At the time, George owned a blue Morris 1100 and would drive it to that job, because there were all-day parking spots in the street at the time we started work, which was before the office workers in the area arrived.
George lived in the Eastern Suburbs somewhere.....around Maroubra or Randwick, I think.
His route took him past Centennial Park, or through the park, because he usually took the shortcut.
Back in those days the park was accessible to road traffic all the time...I don't know if that is still the case today.

Anyway, one morning George arrived at work with the front of his car covered in black ash and he didn't know why. He hadn't been near anything which would have dumped cinders all over the car and it was a bit of a mystery. Any damage was only superficial......paint was not burnt off. It was just covered in blackened bits of leaves and grass, particularly in the grille.

The mystery was explained the next day.
George retraced his route and when driving through Centennial Park he noticed a mound of cinders and ashes where the park workers had been burning a pile of prunings and grass cuttings. (You could do that back then).
Apparently he had meandered off the beaten track after having had one too many at the pub on the way home and had simply driven straight through the ash pile but couldn't remember it when he got up the following morning!

Aaah! The perils of driving under the influence before breathalysers arrived some 18 years later (1982).

~~~~~~~~~~~~~~~~~~~~

Dave Rutter and Bobby Coates "Fix" a lift.
50 York St. on right, with Grace Blg in the background on the left.

It may have been at 50 York Street, it's old enough.....but then again, it could have a been the building where the scaffolding is seen. But it was just down the road from Grace building.

The lift was a manual passenger unit, driven by a sulky old lift driver who always had something to whinge about.
On this particular occasion, Bobby Coates needed a hand with something or other so Dave Rutter and I strolled with him from Grace Blg - where Bobby had his maintenance depot.
When we walked in the front door - the lift was just inside the foyer - the driver started to moan and groan that something was wrong on top of the lift....I can't remember exactly what it was....something to do with a noise..... but the looks that Bobby and Dave exchanged indicated that it was most likely a load of rubbish.

We got into the lift and Bobby asked the bloke to take it for a run up and down, so that they could see or or hear anything odd.
We then stopped at one of the upper floors, where we got out and the driver was instructed to take it down so that Bobby and Dave could get on top of the car.

When the roof was at floor level they climbed onto the top-bow and the two mechanics had a good look around and had the driver run up and down the shaft again whilst they sat on the roof, listening and watching for strange happenings! They found nothing out of the ordinary....no bits of loose equipment, nothing hitting anything as the car moved up and down the shaft. Everything was fine.
They then came back to the floor where I was waiting.

Dave and Bobby exchanged whispers and then one of them asked me to pass them a hammer from the tool-bag.
Dave then started hitting various bits of the roof superstructure, with loud metallic sounds echoing up & down the shaft and, at the same time, he and Bobby were grinning like monkeys as they exhanged a running commentary along the lines of:-

"How's it look now, Dave?"
"Pretty good, Bob...maybe just a bit more to the left. What d'ya reckon"?
"Yeah....okay (BANG!). How's that now?"

"Looks good, mate.....I think that's fixed it".

Of course, the driver couldn't see what was going on and I was struggling to contain my laughter!

With the little one-act play over, the guys got off the roof, the driver brought the car back to floor level and we went for a few runs up and down the shaft.
The driver was pleased that everything seemed okay once again!

Thursday, September 14, 2017

Life is Full of Ups & Downs - Part 13

ON REPAIRS - AFTER GRACE BUILDING

Eventually the modernisation job came to an end and we relocated to other jobs, several of which I can recall with ease:-

Tomasetti House
I think that this building was located on the corner of Kent & Bathurst Streets. (The Google Maps photo is of the building we worked in....I think). It was down the back of the Town Hall, if memory serves correctly, but it's hard to recognise many of the older, insignificant, buildings now that their facades and surroundings have changed over 50+ years.

EDIT. 25-October-2017
My thanks to Bob Deahm for correcting my original location, which I had as Sussex & Bathurst Streets.
Bob is sure that address was "Sunderland House" and I agree.


I'm not sure exactly what the repair job was at Tomasetti, although I do remember rewiring door locks and doing some "stuff" in the motor room.

The bods on the job included myself, Dave Rutter, George Farham, the Hudson brothers...Kevin and Dennis... and another apprentice by the name of Frank, who wore glasses.
(More of Frank below, under Washington H. Soul Pattinson).
It was at this job that George Farham threw away his perfectly good pliers after he latched onto what he thought was the end of a bit of old VIR wiring. It was in the somewhat dark and dingy lift pit that this incident occurred.
When George gave the "wire" a good yank the skin of a decomposed rat appeared...complete with eye-watering odour. George tossed his pliers - and rat - across the pit and that was the last he saw of both!
~~~~~~~~~~~~~~~
332 Kent Street
Not sure of the crew on this one or even what the work entailed (other than setting a lot of conduits) but I can definitely remember working here because it was directly opposite the Kent St. entrance to Radio 2UW ....... "Eleven-ten on your dial"!
We would watch Ward "Pally" Austin arrive & depart in his Cadillac, usually with a group of teenage girls hanging around the door waiting for him.
This is what the two buildings look like today......looking north, with 2UW on the left and our building on the right.
~~~~~~~~~~~~~~~
Washingon H. Soul Pattinson, Pitt Street.

I have mentioned this building in an earlier item but we now come to the time when an electrician by the name of Helmut Nehls (nicknamed "Crash-hat" by George Farham!), the mysterious Frank and myself were doing something electrical here.
I refer to Frank as "mysterious" simply because I know nothing else about him - can't recall his surname and I don't think I ever worked with him other than here and at Tomasetti House.

The drama occurred.....SEE THE FACTUAL DETAILS IN FRANK'S REPLY, BELOW MY INCORRECT VERSION! .... when Frank was standing in front of the control board ready to test which of the 415 Volt A, B and C phases had dropped power.
Instead of using a test lamp (every electrician carried a test lamp in his leather bag), for some weird reason Frank took one wire and touched it to one of the other two!
Needless to say, the two he touched were the live ones.
There was a blinding flash accompanied by a very loud BANG! and the entire building lost all electrical power and, from what I understand, so did several other adjacent premises.
Frank was very lucky that he was wearing glasses because at the very least they prevented flash burns to his eyes and quite possibly saved his eyesight. As it was his face was blackened and he had no eyebrows left.
I think he went up to Sydney Hospital (Macquarie Street) for first aid.
~~~~~~~~~~~~~~~~~~

Saturday, July 29, 2017

Life is Full of Ups & Downs - Part 12

ON REPAIRS - GRACE Building (Continued)

The Big Bang!
With a manually-operated lift, the makeup of the control-board was pretty simple
Apart from a couple of smaller contactors or relays for the door-lock & safety circuitry, there were two large, 480V DC contactors, one for Up and one for Down and which were operated by a solenoid.

Very simply, when the driver operated his car switch then the core of the solenoid was energised and the electromagnetism thus generated pulled the moving part of the contactor inwards and large copper contacts met up with large carbon contacts, the lift motor was energised and the lift moved in the appropriate direction.

As well as the essential Up and Down contactors, safety-circuit relays and fuses the board may also have featured a stepping-solenoid contactor set, which allowed the lift to accelerate smoothly.

A typical 480V DC lift controller of the era
The slate on which all this large, heavy and banging-in-and-out stuff was mounted was around an inch thick and part of the maintenance task was to wipe down any carbon-dust, not just because of cleanliness but also because a buildup of dust could lead to electrical "tracking" between components.

One afternoon, Bobby Coates, whose maintenance depot was Grace Building, was standing in front of one of the control-boards with another mechanic (I don't recall who it was) and they were looking at a crack which was just noticable on one side of the board, starting at one of the direction contacts.
Bobby was probing the crack with a piece of stiff plastic or something similar....whatever it was it was most certainly not electrically conductive....as he and the other bod investigated to see how far it went and to where.

Suddenly there was an almighty BANG! accompanied by a bright green flash which lit up the motor-room. I was on the other side of the room and even from that distance my ears were ringing!
Bobby and whoever-it-was staggered back...fortunately, because it was away from the board and into a recess where a small table and a couple of seats were situated.

They were blinded for a minute or so, also deafened and with carbon dust on their faces and were extremely lucky not to have been burnt.

Naturally the horrible (I hated those things with a passion!) open-air circuit breaker (located on the wall next to the motor-room access steps) for that lift had blown....its BANG! and green arc also adding to the noise and flash produced by the controller.

When Bobby and the other bloke had recovered and the lift was isolated and removed from service it was discovered that the crack, fine though it was, ran from one of the fixed contacts on the Up contactor across to a fixed contact on the adjacent Down contactor and it contained carbon dust...an excellent conductor of electricity.
When the lift driver operated the car-switch 480 volts of direct current travelled from Up to Down, causing a very spectacular short-circuit.

If memory serves, that lift was out of action until the crack in the slate was enlarged, thoroughly cleaned out and filled with epoxy as a temporary repair. I think that at a later date a new, composite (not slate) board was installed.

Wednesday, July 26, 2017

Life is Full of Ups & Downs - Part 11

ON REPAIRS - GRACE BUILDING (Continued)

I meet Chips Rafferty.
In the era in which we worked at Grace Building it was the Sydney HQ of the Commonwealth Department of Veteran's Affairs. That was only a decade after the end of the Korean War and just on 20 years since the end of World War 2.
As a result, there were many, many ex-servicemen and ex-service women who came into the building. Nothing was done "on line" back then - it was all face-to-face (like banking).

One day I was sitting on an upper floor, above halfway, outside a lift, with the car situated far enough above the floor so that I could access the junction box under the car.
The landing doors were chocked open far enough for me to get access to the planks which ran across from the landing to the counterweight guide-rail bracket on the far wall of the shaft, where they were secured by lashings to the steel bracket. The landing-side ends of the planks were "secured" by a counter-weight filler sitting on them.

Attached to the underbow was a short lanyard with a hook and a spring-loaded keeper thingy on the end, which clipped into the safety harness I was wearing. My task was to strip the ends of wires in the new annunciator travelling cable and connect them to the terminals in the under-car j-box.

There I was, sitting crossed-legged on the end of the planks where they rested on the landing floor (on tar-paper stuff so as not to damage the tiled floor), snipping away with my trusty side-cutters and stripping wires with my trusty strippers when a voice said, "G'day son. Waddaya doin' there?".

I looked up, and then got a crick in my neck by trying to angle my head even further back, and there was Chips, gazing down at me as he rolled a cigarette, the paper (no doubt a Tally-ho) hanging from his bottom lip. The tobacco was definitely Champion-brand, because he was holding the packet as he rolled his smoke.


To anyone my age and a bit older, Chips Rafferty (real name John Goffage - see link) was the quintessential Aussie - tall, lanky, sun-tanned and with a laid-back, laconic air. He was to the 1950s and 1960s what Paul Hogan's "Crocodile Dundee" was to the 1980s and 1990s.

My earliest memory of Chips was seeing him in the "Smiley" movies (1950s), in which he played a country policeman.
 The last movie in which I saw him - and which was the last he made before his death - was "Wake In Fright"....in which he played a country copper once again....but this one wasn't quite as nice as the one in "Smiley".

Anyway....back to Grace Building and me looking at Chips rolling his cigarette.
All I could manage to blurt out was something along the lines of "G'day Mr. Rafferty! I'm connecting wires", to which he replied, before walking around the corner, "Well, don't fall down the shaft, son".

I was so gobsmacked to have actually spoken to the man that I didn't even think to ask for his autograph!

Sunday, July 23, 2017

Life is Full of Ups & Downs - Part 10

A Random Memory - Tools.
A bit of random reminiscing.......which may occur more often as they pop up from time-to-time.

Back in those days it was the practice for management to fund the purchase of a basic starter tool-kit for the new apprentice.
I'm unsure of what may have been in such a kit for a new Mechanical Fitter, but the Electrical Fitter's kit included (from memory) a pair of insulated pliers, a pair of insulated side-cutters, a wire-stripper, an insulated flat-blade screwdriver, a medium-size un-insulated flat-blade screwdriver, a hacksaw (for cutting steel conduit), a shifting-spanner and a metal toolbox.
There may have been some other odd & sods (multigrips, perhaps?) but that was essentially the kit.

Arnold's had an account with Blackwoods, who used to have a city store down near Sussex Street, I think, so that was where we went to get our tools, armed with a chit from management.

So sometime back in 1964, after I had finished my six-month grind at tech college and when I went "on the tools", I went off to Blackwoods to get my own personal toolkit.

The quality was top-shelf.....there was no cheap Chinese crap flooding the markets back then, no Bunnings or Home Hardware or Mitre 10. Hardware stores sold quality merchandise and what you bought, if looked after and treated with a bit of respect, would last a lifetime.

Tools bought 53 years ago, still in great condition despite much use.
Would you believe that after 53 years (as of this year, 2017) I still have, and use, three of those original purchases; a pair of Swedish "Berg" electrician's pliers, an American "Crescent" shifting-spanner and an Australian "Stanley" electrician's screwdriver.
The others have disappeared over the years....some borrowed and never returned, some just misplaced (wire strippers & side-cutters) and never rediscovered.

But the above three items are as good as the day I bought them, despite having been used many, many times, particularly when I was servicing/restoring my own cars.
The pliers have no nicks in the cutting edges, no slop in the hinge and all the insulation is intact. The shifter is in equally-good condition and the Stanley screwdriver still has a perfectly-flat edge on the blade.

It's true; they just do not make stuff like this anymore or, if they do, it now costs a fortune to buy.

Thursday, July 20, 2017

Life is Full of Ups & Downs - Part 9

BUCKINGHAM'S and GRACE BUILDING ANECDOTES from DAVE RUTTER.
I thank Dave very, very much for not only providing the correction to what I had written about car-switch directions (see Part 2) but for also supplying the following bits of hilarity!

Apart from just editing the format for use herein, I haven't modified the information at all.

DAVE at BUCKINGHAM'S.
Roz.
A correction to Roz's proper name. Her name was Rosalie, not Roslyn.
For more than forty years, whenever Garth brought the subject up, Dave could never get him to understand that it wasn't "Roslyn". I obviously had the same problem.

The Ziehl-Abegg motors.
Dave says.....
"They were the quietest motors I have ever come across. In all my time with EPL they used a number of different brands of AC motors both single speed and pole changers such as Rotos, Bruncken and I can’t recall the others but they were never as quiet is the Ziehl-Abegg units. I even suggested to Ralph Ledwidge at one stage that they should install a flashing light in the machine room when any of them were running. That idea fell on deaf ears."
Arnold's Schwarzenegger.
Straight from the horses (Dave's) mouth.....

"Kurt Gahler and I were the first two to start at Buckinghams and Flange [George Farham], Ken Rousham and Alan Andrews followed to help with some of the mechanical work. Then the rest of the mob came along.
Young Kurt Gahler and Dave Rutter. (I don't think this was at Buck's.)
During this time, at lunch times I started to lift some test weights with the aid of a piece of 1-¼” conduit, one weight on each end. One lunch time Flange started to gee me up to try and lift 2 at each end.
Being young and invincible I fell for the bait.
Anyway, I got the weights up past my chest and on the way up in the air when I got the staggers and started dancing around the roof. (This was always done on the roof just outside the machine room).
Eventually one arm must have got tired or I lost balance and one weight on one side slid off the conduit and over the side wall of the building to the lane below. The remainders I just dropped to the deck.
Right below was a large butchers van delivering meat to the food section in the ground floor of Buckingham's.
We all just scarpered, but not before seeing the test weight embedded into the cobblestones about 6 inches from the tailboard lowered to the deck to allow the drivers to wheel the carcases off.
A few hours later we found the weight just sitting on the footpath up against the wall of the building.
Not a single word of it was mentioned to us.
From then on, Flange and Kurt nicknamed me the Strongest Boy in Arnolds.
Only last year I caught up with Kurt who now lives down at Busselton and the first thing he said when he saw me was “Here he is, the strongest boy in Arnolds”."
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DAVE at GRACE BUILDING.
Anyone can blow a fuse.....but this was a blown power station!!

Dave's words.....
"That was some place to work. There were 4800 people employed in the building and probably 80% were young women. I just loved working there. [As did we all! BK]
One incident of note apart from the improved love life was when Larry Evans and I were running some wiring in the machine room next to #3 the passenger lift. We were in the machine room pushing a 60 ft spring steel snake into a conduit and despite my telling Larry on numerous occasions to be very careful because there were exposed items of switch-gear everywhere, he typically was not paying close attention and giggling as he very often did and he allowed the snake to touch the two 480 volt terminals on the tappet switch.  They fused together and all lifts that were running stopped.
We immediately prised the damaged snake from the terminals and raced down and got anyone in any of the lifts out.
I then went down to the basement and checked the fuses and breakers to discover there was no 480 Volt power to the building. The White Bay Power Station had dropped out!
[You read it here first, folks! BK]
White Bay after Larry & Dave blew it up!
White Bay supplied all 480 Volt DC to the city. So, effectively it meant any of the older lifts still running on 480V DC anywhere in the city had stopped, with the possibility that there were passengers stuck everywhere.
We disappeared. Our passengers were all out and all the fuses and breakers in our building were set and ready to go. Problem belonged to somewhere else!!!!!
I never ever let Larry forget this incident though. I often wonder what he is doing these days."
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I am indebted to Dave for providing these snippets of Arnold's history and freely admit to bursting into laughter when reading the tale about White Bay! I had never heard that one before; he kept it pretty close to his chest for all those years.😀

Life is Full of Ups & Downs - Part 8

ON REPAIRS - GRACE BUILDING (continued).

Returning to the subject of Grace Building and memories of working there.

WG Watson's and Three-phase conduit.
Arnold's had an account at the trade-supply business of WG Watson, who had shop-fronts in Clarence and Kent Streets. The premises ran through from one street to the other.
From Grace Blg. it was just a two-block walk up the road to the Clarence Street frontage.
The Clarence St. facade of the WG Watson building, which ran through to Kent St.
(Incidentally, in a funny little twist of history, the building which housed WG Watson was the former "Grace House", a warehouse and repository for the Grace family business (Grace Brothers)....the same family which built Grace Building.)

I think my memory is working (and no doubt if I've got this wrong then Dave Rutter will correct me!) in that one day someone was asked to go to WG Watson's with a list of stuff that was needed.
So he hands it over the counter to the sales bloke, who runs his eyes down it and then starts bringing the bit's and pieces to the counter......boxes of connectors, conduit saddles, that sort of thing.

He finally turns to the Arnold's apprentice and without batting an eye said something to the effect of "Tell your boss that we won't have any three-phase conduit in until Monday".

Wednesday, July 19, 2017

Life is Full of Ups & Downs - Part 7

AT TECH FULL-TIME - I move from Gosford to Sydney.

Before I continue with life at Grace Building I'll add a bit about moving from Gosford to Sydney to live.
When I first started work with Arnold's I stayed with my grandparents in East Gosford.
My grandparents home was where that office building now sits. Much quieter back then.
This required a very early start to what became a long day, not arriving back in Gosford until about 6:00 PM.
This couldn't continue because (a) I was tired even before I started tech and (b) I had no social life. An 18-year old living with rather conservative grandparents did absolutely nothing for my social life. I became irritated and my irritation and frustration annoyed my grandparents and the relationship started to sour because of it.
So after a month or so of commuting between Gosford and Sydney I moved into a boarding house at 120 Forest Road, Arncliffe, which my father, bless him, had located for me.
120 Forest Road, Arncliffe, as it appears today. The house has not changed at all.
Because I just did not have the time (nor a car)  to be able to scout around, he had actually driven down from Kendall, spent a few days in Sydney (stayed at Adam's Hotel, in Pitt Street....now the site of the Hyatt and where the Marble Bar is located) and took the time and effort to check out a few places. He picked me up one afternoon after work, we looked at two and I opted for the one in Arncliffe.

This establishment was run by a Miss Jean Taylor and her boyfriend/fiance, Brian.
When I moved in there were about a dozen male boarders, of varying ages and with different jobs.
I shared a room with two great guys - Dennis and Mike. Dennis worked for the Commonwealth Dept. of Immigration and Mike, a Kiwi, was a drummer in a band.
(If you look at the photo, above, we had the room behind the bay window on the left of the entrance). 
The rest of the gang included an interstate truck driver, a boat-builder, an apprentice aeronautical fitter with QANTAS, a trainee policeman, a telephone technician with the PMG, a used-car salesman, a storeman and that's where my knowledge of who did what runs out.

Commuting between Arncliffe and Central station allowed me a totally different social life to that before the move from Gosford.

Remember that at this time I was attending Sydney Tech full-time...five days a week, for six months and had not yet gone "on the tools" with Arnold's, so now when Tech finished on a Friday I could spend an hour or so playing pool and snooker with my classmates or having a drink at the pub on the corner (the Agincourt...still there today).
The Agincourt on the corner of Harris St and Railway Sq. Very handy to Sydney Tech.
Weekends suddenly became an enjoyable, fun-packed two-day festival compared to those I'd spent in Gosford and although disposable income was rather meagre after buying a weekly ticket and paying board, at least I was able to take a girl to the pictures and have a few drinks.
Yes, life became FUN!

I really could add several chapters just on my life whilst staying at that boarding house.....and I'll do that as this series rolls along.
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Tuesday, July 18, 2017

Life is Full of Ups & Downs - Part 6

ON REPAIRS - GRACE BUILDING (Continued)
Scrap copper wire.
Because the old lift annunciator system was being renewed this meant that all the original VIR (vulcanised india rubber) insulated wiring was being replaced with modern stuff........and there were miles of the steel conduit and wiring to be pulled out.
Naturally some means had to be found to dispose of all the useless copper.

There was a scrap-metal disposal place down at the bottom of Elizabeth Street, in the bit between Campbell and Foster Streets.
It was just a small yard squeezed in between two buildings and I'm pretty sure this is where it was located:-
The location today. Nice to see that Golf House is still there after so many years.
Golf House was there back then. It had an animated neon sign on the roof depicting a golfer chipping a ball onto the green; the golfer would swing his club and the ball, a series of lights arching over to the green, would light up in sequence. Aaah! The days when the rooftops around the city were filled with colourful neon signs.
There was also a pawn shop nearby and further up the road, towards Central, was the large Tooheys brewery complex.
Tooheys in the left. In 1965 the trams had disappeared from Elizabeth Street.
This photo is from 1961, when tram-line removal was at its height.
Anyway....back to the subject - copper wire and its removal and disposal.

As we removed the old stuff we'd store it away, accumulate enough to fill a couple of sugar bags and then we'd lug it down to the scrap metal place, sell it to the bloke and the proceeds would go into a kitty which would then be used to pay for lunch & drinks every so often at the Forbes Hotel, a pub over the road from Grace Building. All the crew shared in, including the maintenance guys.
The Forbes on the left and Grace Blg. on the right. Very handy!
Now the scrap metal man would give us more if the old insulation was removed and he just received the bare copper wire....which we would pound down into lumps (almost ingots!) so more could be carried in one trip.
To remove the insulation by hand was a pain in the neck but a solution was found. I can't recall who came up with the idea but it was a beauty!

Down in the basement, towards the back (Clarence Street side) was an incinerator, the chimney of which passed right up through the building and exited above the roof adjacent the goods lifts motor room.
The incinerator was used by the cleaning & maintenance staff to burn waste paper and stuff and was certainly ideal for burning old rubber & cotton insulation off copper wire.

All went well; each time a load was ready to be delivered to Mr. Scrap Metal, we'd take it down to the basement, get the incinerator going and feed in the coils of wire, gradually adding more as the previous coil lost its insulation.
Once the burning off had been done and the metal cooled down it would be raked out, taken back up to the motor room and pounded into lumps, ready for transport. (This was a real enterprise, I can tell you!).

However, one day, when a batch of wire was ready to be incinerated, the job was put in the hands of Larry Evans, a first-year apprentice.
It was lunchtime and whilst Larry went down to the basement, others of the team were sitting in the sun on the rooftop when suddenly a large cloud of black smoke puffed out of the chimney and, several minutes later, a sooty-face Larry appeared at the motor-room door but without the copper.

Apparently what he'd done, so as to accelerate the process, was to throw "a bit" of paint thinners onto the fire! The result was a WHOOOSH! of flame which had the effect of not only blackening Larry's face but also of burning off some of the soot which had accumulated in the chimney!

How to Destroy a Flagpole.
If you have another look at the photo of the roof of Grace Building as it is today you'll see the edge of the roof has a sort of "battlements" appearance.
Along that side of the roof, more towards the turret at the far corner, was a timber flagpole. (I think there was a matching item on the Clarence Street side as well).

The new wiring work we were doing included the installation of new steel conduits in the shafts and the largest of these was 2-inches in diameter.
Back in those days we used to "set" conduits when running them, whether up & down lift shafts or in motor rooms to controllers and floor selectors; the conduit was always bent and arranged very neatly.
It was an acquired skill to bend conduit without kinking it - if there was a kink, which pinched and therefore narrowed the tube - then pulling wires through it became very difficult.
Also, there were restrictions on how many and what size wires could be carried in the various conduit sizes, which ranged from 5/8" (the most common) up through 3/4", 1", 1-1/2" and then 2".

To "set" the small conduits we used a length of timber......a bit of "four-be-two", about 3 feet in length.
Towards the top end was a hole, drilled to comfortably take a 5/8" or maybe even a 3/4" conduit.
The piece of conduit to be curved would be inserted through the hole then gently bent to the required shape, making sure that no kinks occurred.
(In hindsight, this procedure was the greatest time-waster and must have added many hours to repair and installation contracts).
No, this is NOT what we used back then!
It was nearly impossible to bend 2" conduit using the "timber with the hole in it" method.
For a start, a larger piece had to be found and it usually required a couple of blokes to do the job.
So when one of the lads had to put a bend in a length (I think conduits were 12 feet long) of the heavy stuff one time, he went looking for somewhere/something to assist and found it in the form of the flagpole.

The timber pole was mounted to the "battlements" by a couple of sturdy steel brackets and there was a gap between the timber and the masonry which nicely accommodated a steel tube 2 inches in diameter, allowing the operator plenty of room to get comfortable leverage.
It was a "Goldilocks" situation - just right!

So the exponent of conduit-setting inserted the conduit up to the point where he wanted the bend to start, got on the other end and began to heave on it.
Next second there was a loud KERR-RACK!.......and a split ran up the flagpole from bottom to top!

Needless to say, lift mechanics hastily vacated the scene and an alternative method had to be found for bending 2" conduits.
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Saturday, July 15, 2017

Life is Full of Ups & Downs - Part 5

ON REPAIRS - GRACE BUILDING
Another major modernisation on which I was involved was at the Grace Building, bounded by York, Clarence and King Streets.
I don't recall if this was immediately after the Buckingham's job or not but it certainly sticks in my mind as the job with the most memories and the longest time I spent on one site.....almost a year, in fact.

The York & King Sts. corner of this magnificent Art Deco building. (Click for full -size)


Grace Building is now the Grace Hotel (click the link for historical information) but in my day it was a Commonwealth government building and was home to the Department of Veteran Affairs and was Sydney's largest Commonwealth office.

Arnold's were contracted to modernise the annunciator systems across all the lifts....and there were many of them, all car-switch-controlled and with just one being capable of switching from manual control to automatic.
All were 480V DC.......those horrible copper/carbon contactors banging in and out on slate panels, drawing green electric arcs as the Up or Down contacts opened!

If memory serves correctly, there were six passenger lifts at the front (York St.) of the building, with two opposite the other four, and at the rear, where the loading dock was situated (Clarence St.) there were two goods lifts.
The lift drivers were all ex-servicemen, many of whom had physical disabilities of some sort; I do recall at least one of the drivers having only one arm.

The entry foyer in York Street was magnificent, the walls lined with Florentine marble and with a soaring mezzanine between the ground and first floors. Under the stairway to the first floor was a small hole-in-the-wall kiosk which sold tobacco products and snack foods such as chips and chocolate bars, lollies...that type of thing.
Off the end of the the entry foyer was a hallway which led through to the Clarence Street entry and the goods lifts.
There was a post office on the King Street side of the ground floor.

Sadly, although there are many photos available online of the building as it now exists I could not find any as it was in the 1960s.

My time at Grace Building is filled with anecdotes, accidents and incidents, so in no particular order, here we go............

The Great Olympic Shot-put Contest.
Because the job we were doing involved the installation of new lift-shaft wiring and new travelling cables, large holes had to be bored in the machine room floor to take the conduits down to the half-way junction boxes. This work was carried out by another contractor and the method they used left a circular concrete coring which was the thickness of the floor....about 9 inches in length and 3 inches or so in diameter.

At this point perhaps I should list those who were working at the building. I can't remember every name because people came and went over the lengthy course of the entire project but the following names readily come to mind:-
Dave Rutter, Garth Brook, George Farham, Ken Rousham, Ray Johnson, Larry Evans and an Ernie something-or-other.
The building was also the depot for a maintenance run for Bobby Coates and his off-sider, so they were there usually around lunchtime.

We had unrestricted access to the roof area outside the motor-room and although it is not seen in any  photograph available today, there was a light-well which ran down from the roof to (I think) the first floor. At the bottom of this well there was a cyclone wire screen which prevented any falling objects from hitting whatever was underneath....maybe it was the top of the foyer, I'm not sure.

Current roof arrangement, looking south towards the King & York St, corner.
The light-well was to the left of those potted shrubs.
One day we decided to have a shot-putting event.
I think it was prompted by the fact that the Tokyo Olympics had only recently been held (so this must have been in early 1965).

The concrete cores were considered to be ideal for this event, so one of us (I can't remember who it was...truly, I can't) picked up a core, went into the dramatic pose of a shot-putter ready to launch and "pushed" the chunk of concrete into the air......and it arced directly into the light-well and could then be heard bouncing off walls before it eventually landed with a loud, echoing, metallic BA-DANG-CLANG! on the wire screen at the bottom.

Several overall-clad shapes could then be seen moving very, very quickly from the scene, back to the motor-room and scattering to various parts of the building in an effort to get as far away from the roof as possible!
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